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Instrument Technician Level 1 (Basic)

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Module

Topic/Workbook

Lessons

0

Instrumentation KSA Program Intro

Purpose & Role of KSA Assurance Program

General Instructions & Sequence (KSA Prep Course)

Learning Path Outline

1

Basic Math (Basic Level)

Basic Math

Instrumentation Math

2

Basic Electricity (Basic Level)

Electrical Parameters & Ohm's Law

Series and Parallel Concepts

Basic Electrical Measurements

Basic Electrical Components (ID, Troubleshooting)

Basic Industrial Electronics (Theory, Troubleshooting)

Electrical Troubleshooting (TBD)

3

Essential I&C References (Basic Level)

Process & Instrument Diagrams (P&IDs) - Basic Knowledge and Abilities

Instrument Loop Diagrams (ILDs) - Basic Knowledge and Abilities

Instrument Spec and Data Sheets - Basic Knowledge and Abilities

4

Instrumentation Signals & IO Connections (Basic Level)

Signals & IO Connections

Analog Signals

Digital Signals

5

Instrument Functionality including SMART Instruments (Basic Level)

SMART Instrumentation - Basic Knowledge

Common Transmitter Functions & Features - Basic Knowledge

HART Communications - Basic Knowledge

FieldBus (FF, ModBus, ProfiBus. ModBus, DeviceNet, etc.) - Basic Awareness

Transmitter Revisions, HART DD files - Basic Awareness

6 Calibration Fundamentals
(Basic Level)

Calibration Program Concepts & Terminology - Basic knowledge

Common Types of Instrumentation Calibration Errors - Basic knowledge

Instrumentation Errors & Accuracy (including Calculations) - Basic knowledge

Typical Calibration Procedures, Forms, and Record Keeping - Basic Knowledge and Familiarity

7
Core Instrumentation Test Equipment
(Basic Level)

Process Meters (Fluke 789, etc.) - Proficiency abilities

AMS TREX Communicator - Proficiency abilities

Online AMS / FDM or other Smart Instrument Monitoring or I&C Mainenance Mgmt System - Basic Awareness

8
Explosion & Ignition Prevention
(Basic Level)

Standards - Hazardous Area Classifications - Basic knowledge

Standards - CompEX / NFPA 70E - Basic Knowledge

Protection - Instrument Glands & Seals - Basic Knowledge & abilities

Protection - Ignition Barriers (Non-incendive Barriers & Intrinsically Safe Barriers – Site Specific) - Basic knowledge & abilities

9
Temperature Measurement
(Basic Level)

Temperature Measurement - General Info & Principles - Basic knowledge & abilities

RTD Sensors - Basic knowledge & abilities

Thermocouple Sensors - Basic knowledge & abilities

10 Pressure Measurement
(Basic Level)

Pressure & DP Measurement – General Info & Principles - Basic knowledge & abilities

11
Level Measurement
(Basic Level)

General Level Measurement Principles - Basic knowledge & abilities

DP Based Level Measurement - Basic knowledge & abilities

Radar & GWR Level Measurement - Basic knowledge & abilities

Magnetostrictive Level Measurement - Basic knowledge & abilities

Ultrasonic Level Measurement - Basic knowledge & abilities

Other Level Technologies - Basic knowledge & abilities

12
Flow Measurement
(Basic Level)

DP Based Flow Measurement - Basic knowledge & abilities

Coriolis Flowmeters - Basic knowledge & abilities

Ultrasonic Flowmeters - Basic knowledge & abilities

Vortex Flowmeters - Basic knowledge & abilities

Magnetic Flowmeters - Basic knowledge & abilities

Turbine Flowmeters - Basic knowledge & abilities

Positive Displacement Flowmeters - Basic knowledge & abilities

Custody Transfer & Regulatory Measurements (LACT, Sales Gas, etc.) - Basic awareness and ability to aid with maintenance tasks

13
Piping & Tubing Integrity
(Basic Level)

Compression & Screwed Fittings - Proficiency level knowledge & abilities

Bolted Joints & Flanges (Instrumentation Specific) - Proficiency level knowledge & abilities

14
Isolation Valves
(Basic Level)

Pneumatic Controls - Basic knowledge & abilities

Hydraulic Basics - Basic knowledge & abilities

Isolation Valves, Actuators, and Position Indicators (General) - Basic knowledge & abilities

Shutdown/Blowdown Valve Details - Basic knowledge & abilities

15
Control Valves
(Basic Level)

Control Valve Bodies (include Gen Theory) - Basic knowledge & abilities

Control Valve Actuators (Include I/P, Boosters, Air supply) - Basic knowledge & abilities

Control Valve Positioners (Include Position Sensors) - Basic knowledge & abilities

Choke Valves - Basic knowledge & abilities

16
Process Control
(Basic Level)

Process Control Theory

Process Control Problem Solving and Troubleshooting - Basic awareness & precautionary familiarity

Loop Tuning - Familiar with hazards and aware of complexity and importance of not guessing

17
Fire & Gas Detection
(Basic Level)

Flame Detection - Basic knowledge & abilities

Fusible Links (TSE Loops) - Basic knowledge & abilities

Point Gas Detection - Basic knowledge & abilities

Line of Sight Gas Detection - Basic knowledge & abilities

Heat Detection - Basic knowledge & abilities

Smoke Detection - Basic knowledge & abilities

Manual Pull Stations - Basic knowledge & abilities

18
Integrated Control & Safety Systems
(Basic Level)

Control System Architecture Basics - Familiarity with typical layouts

ICSS Digital Security (Basics - for Instrument Techs) - Basic awareness

Fire Panels & Fire Detection Network - Basic knowledge & abilities

PAGA Systems - Basic knowledge & abilities

UPS Systems - Basic knowledge & abilities

19
Process Safety
(Basic Level)

Process Safety - General

MoC Procedures

Alarm Management (Basic awareness)

Management of Bypasses & Overrides

Safety Instrumented Systems (SIS) - I&C Awareness

Shutdown & Blowdown Hierarchy

Safety Logic Diagrams*

Cause & Effects Diagrams