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Motor Controls Troubleshooting (MCTS)

(2-day Hands-On Course)

Course Overview:

Delivery Options:

Length: 2-days (16 hrs)

Percentage Hands-On: 60-75%

Prerequisite: Qualified electrical worker (QEW) status, plus BELTS or equivalent electrical fundamentals

Best value: take it right after BELTS as the 5-day BELTS/MCTS Combo BootCamp

Description:

Motor control systems are everywhere in industrial plants, and they cause a large share of maintenance headaches, downtime and safety incidents when people do not understand them. This course takes students from the electrical fundamentals of BELTS into the motor control equipment they work on every day.

Students work on industrial-grade hardware: contactors, overload relays, starters, a 24 VDC control circuit and real 3-phase induction motors. Every topic includes inserted faults, so students practise finding the root cause with a systematic troubleshooting method rather than swapping parts.

What students learn:

  • Motor nameplates, hookup and dual-voltage (wye/delta) connections
  • Motor testing: continuity, insulation resistance (megger) and phase rotation
  • Contactors and overload relays: how they work, sizing, trip classes and common failures
  • 3-wire start/stop control with seal-in, and reversing starters with mechanical and electrical interlocks
  • Reading motor control ladder diagrams and one-line diagrams
  • VFD basics: setup, ramps, common fault codes and wiring practices
  • Systematic troubleshooting of inserted faults, root-cause thinking and retest requirements

Who should attend:

Industrial maintenance technicians and electricians, and process or control technicians stepping into motor control responsibilities. Students must be qualified electrical workers with BELTS or equivalent fundamentals.

Online option:

A live online, simulation-based version is also offered. All motor-starter and higher-voltage work is done safely in Orion's simulators.

Upcoming LIVE ONLINE and IN-PERSON PUBLIC Sessions

Contact us for additional dates or locations

 

Location / Dates

Course Title

Cost

Register

Houston TX

Oct 19-21, 2026 (M-W)

IN PERSON - Basic Electrical Troubleshooting

$1995

CLOSED (full)

Houston TX

Oct 22-23, 2026 (Th-F)

IN PERSON - Instrumentation & Calibration

$1495

CLOSED

Denver CO

Feb 22-24, 2027 (M-W)

IN PERSON - Basic Electrical Troubleshooting

$1995

Register

Denver CO

Feb 25-26, 2027 (Th-F)

IN PERSON - Instrumentation & Calibration

$1495

Register

 

LIVE ONLINE

Apr 12-14, 2027 (M-W)

LIVE ONLINE (Simulation-Based) - Basic Electrical Troubleshooting

$795

Register

LIVE ONLINE

Apr 15-16, 2027 (Th-F)

LIVE ONLINE (Simulation-Based) - Motor Controls Troubleshooting

$595

Register

LIVE ONLINE

Apr 12-16, 2027 (M-F)

LIVE ONLINE COMBO - BELTS + MCTS

$995

Register

LIVE ONLINE

Apr 20-23, 2027 (Tu-F)

LIVE ONLINE (Simulation-Based) - Instrumentation & Controls

$995

Register

LIVE ONLINE

Apr 26-28, 2027 (M-W)

LIVE ONLINE (Simulation-Based) - Troubleshooting Rockwell PLCs

$795

Register

Houston TX

June 7-9, 2027 (M-W)

IN PERSON - Basic Electrical Troubleshooting

$1995

Register

Houston TX

June 10-11, 2027 (Th-F)

IN PERSON - Motor Controls Troubleshooting

$1495

Register

Houston TX

June 7-11, 2027 (M-F)

IN PERSON COMBO BOOTCAMP - BELTS + MCTS

$3295
Early bird $2795 to Mar 9

Register

Houston TX

June 14-16, 2027 (M-W)

IN PERSON - Troubleshooting Rockwell PLCs (CompactLogix)

$2195

Register

Houston TX

June 17-18, 2027 (Th-F)

IN PERSON - Instrumentation & Calibration

$1495

Register

Houston TX

June 14-18, 2027 (M-F)

IN PERSON COMBO BOOTCAMP - TS-PLC + ICAL

$3495
Early bird $2995 to Mar 16

Register

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📅 Flexible scheduling for your team

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